Step 1: Remove the three phillips screws from the front fairing. There is one at the top in the center and the other two are located on each side toward the bottom. Now remove the two top screws from the knee cover plastics. Your front fairing should now be free to remove.
Step 2: Disconnect the headlight harness plug from each headlight.
Step 3: Remove the three screws on the underside of the front fairing that hold the headlight shroud to the fairing.
Step 4: Remove the top screw from each headlight.
Step 5: From the front of the headlight shroud, unscrew the two screws that are holding the headlight and note the orientation of the white square nut for reinstallation later.
Step 6: Take the new LED headlight and insert the long screws with the springs on the bottom. Once lined up you will want to compress the springs so that you can reinstall the white square nut by hand, being careful not to cross thread them. Once they are both installed and retained in the tab of the headlight, you can tighten them down about a quarter of the way to tension the springs.
Step 7: Install the top bolt into the adapter. Warning: When tightening the top bolt into the adapter, only tighten it until it is snug. The bolt is threaded into plastic and doesn’t need to be tightened very hard since it has rubber bushings.
Step 8: Finish installing the second headlight and then reverse the procedures until you have everything back together. You will use the two screws at the front of the headlights to either tighten or loosen to adjust where the light is pointing.
Wiring Diagram Table
LED headlight | Zuma Harness side | |
Ground | Black | Black |
Halo (Low Beam) | Yellow | Green |
High Beam | Red | Yellow |